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End-to-End Liquid Cooling Infrastructure for Data Centers

Liquid Core™ is a proprietary liquid cooling infrastructure system engineered and delivered by Gingerlines Modular Fabrication & Assembly L.L.C.
The system covers the full lifecycle of liquid cooling pipelines — from early engineering and design through fabrication, testing, and final technical handover.

What We
Offer

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01

Engineering Modelling & System Design:

  • Intelligent 3D modelling of liquid cooling pipeline networks.

  • Routing optimization to reduce joints and interfaces.

  • Design coordination with CDUs, manifolds, and equipment.

  • Engineering decisions finalized before fabrication.

03

Controlled Spool Fabrication:

  • Workshop-based stainless steel spool fabrication.

  • Material segregation and dimensional control.

  • Precision forming and machining operations.

  • Consistent fabrication quality across all spools.

05

Testing & Verification:

  • Pressure testing of fabricated spools and assemblies.

  • Leak integrity verification as specified.

  • Visual inspection of treated weld areas.

  • Confirmation of fabrication readiness prior to delivery.

02

Weld Reduction & Advanced Pipe Forming:

  • Engineering-driven weld minimization strategy.

  • Formed tees, reducers, integral flanges, and spool-integrated bends.

  • Elimination of unnecessary fittings and segmented components.

  • Leak risk reduction through design optimization.

04

Precision Orbital Welding & Post-Weld Treatment:

  • Orbital welding for stainless steel liquid cooling systems.

  • Controlled weld geometry and verified internal root condition.

  • External and internal pickling & passivation.

  • Restored corrosion resistance and surface cleanliness.

06

Documentation & Technical Handover:

  • Fabrication, welding, and treatment records.

  • Inspection and test reports.

  • Full technical traceability.

  • Structured handover for client and consultant review.

Liquid Core™ is engineered as a complete liquid cooling infrastructure, where design, fabrication, and verification are treated as a single technical responsibility.

This approach minimizes leak risk and ensures predictable performance in mission-critical data center environment

Engineering Philosophy, Gingerlines

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